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Latest News

GALM Summit On 24/25 April industry experts and OEMs will meet in Munich for the 8th "Global Automotive Lightweight Materials Summit 2019" (GALM Summit).

[view details]24-04-2019

EconCore licenses technology for thermoplastic honeycomb panels to a leading non-woven manufacturer EconCore, the technology provider for continuous production of honeycomb sandwich materials, has signed a license agreement with a leading non-woven manufacturer.

[view details]03-04-2019

EconCore to highlight lightweight honeycomb production technology for transportation at TMC19 EconCore will be exhibiting at TMC19 in Atlanta, Georgia, USA from 18th-21st March.

[view details]19-03-2019

EconCore to showcase new high-performance honeycomb technology at JEC World 2019 in Paris New material for aircraft and railway interior components

[view details]19-02-2019

Steel composite panels from Tata cut trailer weight by 22% Tesco is trialling eight demonstrator trailers as part of a project, funded by Innovate UK, to test prototype units which are 22% lighter than conventional double-deckers.

[view details]12-02-2019

Composite Panels

Thermoplastic Solution for Demanding Applications

ThermHex honeycombs combined with composite skins result in very strong and tough but lightweight sandwich panels. 

 

The skins can be made of different types of composites and today several companies already use EconCore’s technology to produce sandwich panels with WPC skins in a continuous process or apply GRP thermoset composite layers onto ThermHex honeycombs.

Panels made using glass fiber reinforced thermoplastics skins (referred often as to “organosheet” or from German, “organoblech”) offer a unique set of properties and are the latest development from EconCore in composite honeycomb sandwich panels. Integration of the honeycomb core production with in-line lamination of composite skins allows producers to minimize handling operations and to reduce production costs of the sandwich panel.  Furthermore, finishing (e.g. lamination of decorative or UV protection layers) and post-processing (e.g. thermoforming) operations can be integrated in the process of production of the final sandwich part. 

Features such as thermal insulation are inherent due to the honeycomb structure. Sandwich panels with skins made of reinforced thermoplastics offer not only excellent rigidity at minimal weight but also toughness which is due to the thermoplastic material system. 

Thermoformability of this sandwich solution allows entering applications beyond flat parts.  Depending on the needs of a specific application the composite skins are usually glass or carbon fiber based.  However, for less demanding applications, EconCore has also developed sandwich panels with natural fiber composite skins.

 

Applications: transportation (including truck & trailers as well as rolling stock paneling), automotive (semi-structural parts), building and construction (e.g. scaffolding panels).

 

ThermHex technology allows users to produce honeycombs from different thermoplastic materials such as PP, PA, PC, PBT, PET, ABS and their blends or even PPS or PEI and many other. Honeycombs being produced on ThermHex lines are usually in-line welded with skins based on a similar material system to constitute a sandwich panels with compatible components, which is beneficial in terms of conversion (e.g. thermoforming) but also recyclability.

EconCore licenses technologies for continuous production of honeycomb sandwich panels. 

Excellent cost positon of the product is achieved thanks to the fully integrated manufacturing process but also due to the fact that the honeycomb sandwich design allows to minimize the amount of otherwise expensive materials.

 

In addition, for small and medium volumes EconCore is capable of producing and delivering sandwich panels with thermoplastic composite skins. Contact us for more information.